Industrial packing and lashing are essential services for securing heavy or oversized cargo during transportation. In Dubai, a global trade and logistics hub, these services play a key role in ensuring goods are transported safely by land, sea, or air. This blog explains the common methods and materials used in Industrial Packing & Lashing, especially for shipping and freight forwarding in Dubai.
What Is Industrial Packing & Lashing?
Definition and Importance
Industrial packing involves preparing and securing cargo for safe transport. Lashing refers to the use of ropes, wires, straps, or chains to tie down cargo and prevent movement during transit. Both methods are vital for cargo integrity, especially for machinery, construction equipment, and bulk goods.
Application in Dubai
Dubai’s ports and free zones handle a wide range of cargo daily. To ensure compliance with international shipping standards, businesses rely on expert packing and lashing techniques. These services reduce the risk of damage, loss, and delays.
Common Packing Methods in Dubai
Wooden Crating
Wooden crates are widely used for packing fragile, high-value, or sensitive industrial items. The wood is treated as per ISPM-15 standards to meet export regulations. Crates offer protection from shocks, moisture, and impact during handling.
Palletization
Pallets are flat structures that support goods in a stable manner. In industrial packing, items are secured on wooden or plastic pallets using stretch film, straps, or shrink wrap. This method allows for easy loading, unloading, and stacking with forklifts.
Vacuum Packing
Vacuum packing is used for moisture-sensitive equipment. It involves sealing the cargo in an airtight film after removing air, which protects against humidity, rust, and corrosion. This is common for electronics and metal components.
Box Packing
Heavy-duty corrugated boxes are used to pack lighter machinery or spare parts. These boxes often include cushioning like foam or bubble wrap to prevent internal movement.
Lashing Techniques Used in Dubai
Container Lashing
For cargo inside containers, lashing is done using webbing belts, buckles, and corner protectors. This method ensures that goods don’t shift within the container during rough sea conditions or road movement.
Flat Rack Lashing
Oversized or heavy cargo is often transported on flat racks. In this case, steel chains or polyester straps are used to secure the load. Load distribution and tension are carefully calculated for safety and compliance.
Break Bulk Lashing
When goods cannot be containerized, they are shipped as break bulk. Each item is lashed individually using a mix of wires, chains, and wooden blocks to keep it stable during shipping.
Heavy Equipment Lashing
Cranes, transformers, and industrial plants require custom lashing solutions. Rigging accessories like D-shackles, turnbuckles, and lashing points are used along with high-tensile chains.
Materials Used in Industrial Packing & Lashing
Steel and Polyester Straps
These straps offer high tension and durability. Steel straps are used for heavy loads, while polyester straps provide flexibility and shock absorption, making them ideal for delicate cargo.
Dunnage and Wooden Blocks
Dunnage materials like wood blocks, airbags, or foam fillers prevent cargo from shifting. They help fill gaps in containers or flat racks and distribute weight evenly.
Silica Gel and Desiccants
To protect cargo from moisture damage, especially during sea freight, silica gel packets or desiccants are placed inside the packaging. They absorb humidity and prevent rust or mold.
Plastic Wraps and Covers
Shrink wrap, stretch film, and plastic covers protect cargo from dust, moisture, and scratches. They are often used on palletized goods or wrapped around machinery.
Corner and Edge Protectors
To prevent damage from straps or stacking pressure, edge protectors made of plastic, metal, or cardboard are used. They increase the safety of lashing and improve cargo stability.
Safety and Compliance Standards
International Guidelines
Dubai-based logistics firms follow global standards such as ISPM-15 for wood packaging and the CTU Code (Cargo Transport Units) for container loading. These guidelines ensure cargo safety and minimize risk during transit.
Local Regulations in Dubai
Customs authorities in Dubai inspect and approve industrial packing before export. Packing lists, cargo dimensions, and load plans are reviewed to ensure compliance. Incorrect packing or lashing can lead to penalties or delays.
Environmental Considerations
Sustainable Materials
Dubai is encouraging the use of eco-friendly materials in packing. Recyclable plastics, reusable crates, and biodegradable wraps are gaining popularity as businesses move toward green logistics.
Waste Management
After unpacking, disposal of materials is handled by licensed recycling companies. Proper segregation and reuse of materials help reduce the environmental impact of industrial packing.
Challenges in Industrial Packing & Lashing
Cargo Size and Shape
Irregular or oversized cargo needs custom solutions. Improper handling can lead to cargo imbalance, which increases the risk of damage.
Weather Conditions
Dubai’s high heat and humidity can affect materials like plastic wrap or adhesives. Selecting the right packing based on seasonal conditions is important.
Time Constraints
In fast-paced shipping environments, packing and lashing must be efficient. Delays can result in missed cutoffs for vessels or air freight schedules.
Conclusion
Industrial packing and lashing are crucial for safe cargo transport in and out of Dubai. From wooden crates to high-tensile lashing chains, each method and material is selected based on cargo type and route. By following international standards and using the right tools, businesses can ensure their shipments arrive intact and on time.